OK,
Please turn your CAPS off. There's no need to yell.

You must have a registered copy of Ultra Hal 6
You must have a registered copy of the Character Expansion Pack
You must have a registered copy of Haptek's People Putty
If you have met all of the above and have installed each of the above, then follow Gamer-T's steps to make sure that you Rename the character haptar extension to an htr extension.
Copy your new character file to C:\Program Files\Zabaware\Ultra Hal 6\Chars
Run Ultra Hal
Select Menu
Select General Options
Select Character
For you to be able to see your new character in Hal's selection window along with the other characters, you will need to make a snapshot or screen capture of your character first and save it as a jpg.
You can double click on the htr file using windows explorer or My Computer then:
Save the capture using the same name as your character's htr name.
Peggy.htr = character
Peggy.jpg = thumbnail (capture file)
Include both in the Chars folder and you should be able to see your character when you go to select it.
Hope this works...if not, let us know.